Co-reporter:Jian Pan, Changfa Xiao, Qinglin Huang, Chun Wang and Hailiang Liu
RSC Advances 2015 vol. 5(Issue 56) pp:45249-45257
Publication Date(Web):13 May 2015
DOI:10.1039/C5RA05675F
Poly(ethylene chlorotrifluoroethylene) (ECTFE) porous membranes have been fabricated via thermally induced phase separation (TIPS). Dioctyl adipate (DOA) as the diluent, micro-scale SiO2 particles and a composite powder (composed of soluble and insoluble particles) as the additives were used in this study. The filtration performance of the prepared membranes was characterized in terms of pure water flux, porosity, mean pore size, water contact angle, mechanical strength, and ultrafiltration tests. The morphologies of the obtained membranes were observed by a scanning electron microscope (SEM). The results showed that ECTFE membranes were a kind of homogeneous membrane, the addition of SiO2 particles and the composite powder brought about interfacial microvoids (IFMs) and a dissolved pore structure. The porosity, pure water and protein solution fluxes decreased, while the rejection ratio and mechanical properties increased with the increase of polymer content. With the addition of additives, the ultrafiltration performance improved obviously. Moreover, the membranes showed good resistance to the aggressive chemical corrosive solutions.
Co-reporter:Xiaoyu Hu;Meitian Liu
Fibers and Polymers 2014 Volume 15( Issue 7) pp:1429-1435
Publication Date(Web):2014 July
DOI:10.1007/s12221-014-1429-8
Polyurethane-based hollow fiber membranes were prepared via melt-spinning method. Effects of coagulation bath temperature (CBT) on membrane outer surface and inner surface morphology were studied in detail by image analysis software. Based on the SEM images, membrane surface pore diameter and porosity were calculated, whereas the interconnected pore size and its distribution were determined using capillary flow porometer. Results show that increasing CBT could improve the membrane outer surface porosity at least twice. Thinner hollow fiber membrane with larger inward water flux could be prepared at higher CB-I (the first coagulation bath) temperature. Higher CB-II temperature (the second coagulation bath) could cause pore contraction and reduce the average diameter of outer surface pore. CBT in the early stage controlled the obtained membrane pore size and its distribution.
Co-reporter:Qing-Lin Huang, Chang-fa Xiao, Xian-she Feng and Xiao-Yu Hu
New Journal of Chemistry 2013 vol. 37(Issue 2) pp:373-379
Publication Date(Web):22 Oct 2012
DOI:10.1039/C2NJ40355B
Polytetrafluoroethylene (PTFE) membranes with unique structures were fabricated from a mixture of a PTFE emulsion and a poly(vinyl alcohol) (PVA) aqueous solution. The formation of the micro–nano structures in the PTFE membrane was ascribed to PTFE crystallization. By controlling the cooling rate during membrane formation, various PTFE membranes with different structures and properties prepared, which showed a super-hydrophobicity with a water static contact angle (155°) and a sliding angle (8.3°) owing to their micro–nano structures. The results of DSC thermal analysis, XRD and polarized light microscope examination revealed that the micro–nano structures in the membrane were derived from improved PTFE crystallization during the cold-stretching process, resulting in a crystalline phase comprising of the micro aggregates and an amorphous phase comprising of the nano structures. The resulting membrane was shown to be highly porous while still maintaining a super-hydrophobicity. A critical transmembrane pressure of as high as 0.65 MPa was achieved because of the super-hydrophobicity of the membrane. The membranes were further investigated for use in vacuum membrane distillation (VMD), and the effects of membrane structures on the water vapour flux were studied. The VMD flux increased obviously with the increase in membrane pore size when the membrane suffered stretching.
Co-reporter:Xianfeng Li;Huiyu Liu;Shihu Ma;Xuehui Zhao
Journal of Applied Polymer Science 2013 Volume 128( Issue 2) pp:1054-1060
Publication Date(Web):
DOI:10.1002/app.37919
Abstract
The porous polyvinylidene fluoride hollow fiber membranes were prepared via the thermally induced phase separation process using mixed diluent. The effects of take-up speed on the structure of membranes were investigated by scanning electron microscopy, differential scanning calorimetry, and wide-angle X-ray diffraction. The membrane properties were measured in terms of the pure water flux, porosity, and mechanical properties. The results showed that the cross-sectional structure of membrane had an obvious change and presented a uniform structure when TS increased to 72 m min−1, whereas the membrane made from TS <41 m min− presented an interconnected aggregation structure. However, the change of surface structure of all membranes was hardly observed. In addition, the strength and elongation of breakage of membrane increased obviously with the increase of TS, whereas the pure water flux and porosity changed slightly. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013
Co-reporter:Hailiang Liu, Changfa Xiao, Xiaoyu Hu, Meitian Liu
Journal of Membrane Science 2013 427() pp: 326-335
Publication Date(Web):
DOI:10.1016/j.memsci.2012.10.002
Co-reporter:Qinglin Huang;Xiaoyu Hu
Journal of Applied Polymer Science 2012 Volume 123( Issue 1) pp:324-330
Publication Date(Web):
DOI:10.1002/app.33986
Abstract
A novel method of preparing polytetrafluoroethylene (PTFE) hollow fiber membrane was presented by utilizing poly (vinyl alcohol) (PVA) can form a gel of two dimensional complex compounds with Boric acid (H3BO3). Effects of H3BO3 on PTFE nascent hollow fiber were investigated, and the results showed that the introduction of H3BO3 effectively reduced the addition of PVA. The configuration named “fibril” formed between PVA and H3BO3 could be observed in nascent hollow fiber by SEM (Scanning electronic microscopy). Furthermore, Calcium carbonate (CaCO3) particles (60 nm∼ 90 nm) were introduced into PTFE matrix. The interfacial microvoids (IFMs) which were different from the PTFE sintering or node-fibril network structure were obtained. The assumption of the IFMs formation was proposed in this study. Effects of CaCO3 amount and draw ratios on structure and properties of hybrid hollow fiber membranes were analyzed, and the SEM results showed that the IFMs quantity and diameter improved with draw ratio increasing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011
Co-reporter:Qinglin Huang;Xiaoyu Hu
Journal of Applied Polymer Science 2012 Volume 124( Issue S1) pp:E116-E122
Publication Date(Web):
DOI:10.1002/app.35588
Abstract
Poly(tetrafluoroethylene) (PTFE)/calcium carbonate (CaCO3) hybrid porous membranes were prepared from a mixture of PTFE emulsion and nanoscale CaCO3 particles by using polyvinyl alcohol as the fiber forming polymer. The interfacial microvoids (IFMs) were obtained owing to the different mechanical properties of PTFE and CaCO3. Effects of CaCO3 contents and membrane draw ratios on membranes structure and properties were investigated. Results showed that: (1) as the CaCO3 content increase, the membrane hydrophobicity improved owing to the increasing of membranes surface roughness, (2) the membrane porosity and pure water flux increased as the CaCO3 content and membrane draw ratios increasing. By the membrane morphology configuration with scanning electron microscopy, it was found that the IFMs quantity and pore size improved obviously with the draw ratios increasing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012
Co-reporter:Qinglin Huang, Changfa Xiao, Xiaoyu Hu and Shulin An
Journal of Materials Chemistry A 2011 vol. 21(Issue 41) pp:16510-16516
Publication Date(Web):01 Sep 2011
DOI:10.1039/C1JM12618K
Poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) hollow fiber membranes have been fabricated for the first time via the melt spinning method. Dioctyl phthalate (DOP) as the diluent and a composite powder (composed of soluble and insoluble particles) as the pore-creating agent were used in this study. The addition of the composite powder brought about a dissolved pore structure and interfacial microvoids (IFMs) in the membrane. The membrane’s corresponding microfiltration performance was characterized in terms of pure water flux, a mechanical strength test, a mean pore size measurement and morphology observations by a field emission scanning electron microscope (FESEM). The results show that the FEP hollow fiber membrane was a kind of homogeneous membrane, with mean pore sizes ranging from 0.4 to 1 μm. The increase of the composite powder addition and the stretching process brought about an obvious enhancement of the pure water flux and porosity. Compared with the available commercial PTFE hollow tube membranes, the smaller size of the FEP hollow fiber membrane provides a higher filled density in the membrane modules. Moreover, the smaller thickness of the membrane improves membrane permeability.
Co-reporter:Nana Li;Zhiying Zhang
Journal of Applied Polymer Science 2010 Volume 117( Issue 2) pp:720-728
Publication Date(Web):
DOI:10.1002/app.30500
Abstract
Porous, flat membranes of ultrahigh-molecular-weight polyethylene (UHMWPE) were prepared by thermally induced phase separation, with mineral oil as a diluent and poly(ethylene glycol) with a weight-average molecular weight of 20,000 (PEG20000) as an additive. Through the control of the rheological behavior, crystallite size, and pore structure, the influential factors, including the diluent, poly(ethylene glycol) (PEG) content, and cooling rate, were investigated. The results suggested that PEG could decrease the viscosity of UHMWPE/diluent apparently. The crystal density decreased when mineral oil was added, which made the melting point and crystallinity of UHMWPE lower. The crystallization rate and crystallinity also increased with the addition of PEG. However, the addition of excess PEG restrained crystal growth. PEG20000 in membranes could be extracted absolutely through the soaking of the membranes with fresh water for 7 days. With increasing PEG content, both porosity and pure water flux first increased and then decreased, reaching a maximum at a PEG mass fraction of 10%. The cooling rate had a direct effect the crystal structure. A slow cooling rate was good for crystal growth and diluent integration. Therefore, the pure water flux increased along with the temperature of the cooling medium, whereas porosity first increased and then decreased, reaching a maximum at 40°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010
Co-reporter:Zhaogang Ge
Journal of Applied Polymer Science 2010 Volume 115( Issue 6) pp:3357-3364
Publication Date(Web):
DOI:10.1002/app.30613
Abstract
In this study, poly(n-butyl methacrylate) (PBMA) was prepared by a suspension polymerization process, and blending with polyacrylonitrile (PAN) in N,N-dimethyl acetamide to prepare PAN/PBMA blends in various proportions. Hansen's three dimensional solubility parameters of PAN and PBMA were calculated approximately through the contributions of the structural groups. The compatibility in these blend systems was studied with theoretical calculations as well as experimental measurements. Viscometric methods, Fourier transform infrared spectroscopy, dynamic mechanical analysis, scanning electron microscopy, and thermogravimetric analysis were used for this investigation. All the results showed that a partial compatibility existed in PAN/PBMA blend system, which may be due to the intermolecular interactions between the two polymers. And, the adsorption experiment results showed that the addition of PBMA contributed to the enhancing adsorptive properties of blend fibers, which lays the foundation for further studying PAN/PBMA blend fibers with adsorptive function. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010
Co-reporter:Caihong Diao;Xiaoyu Hu;Xuemin Hu
Fibers and Polymers 2010 Volume 11( Issue 7) pp:947-951
Publication Date(Web):2010 October
DOI:10.1007/s12221-010-0947-2
A series of water absorbent porous modified polyacrylonitrile (PAN) fibers were prepared using the blends of PAN and various molecular weight of polyethylene glycol (PEG) by wet-spinning process and water bath post-treatment. The chemical structure and morphologies of the modified PAN fibers were studied. The water transportation, water retention, moisture absorption and mechanical properties of the fibers were discussed. Results show that there is no residual PEG in modified PAN fibers after drawing process in hot water bath and post-treatment. With the increase in PEG molecular weight, the fiber surface grooves become deeper, the inner pore size increases, while the mechanical properties decrease. The water absorbing and transferring capabilities of the modified PAN fibers can be improved in varying degrees due to the different pore structures left by series molecular weight of PEG removing.
Co-reporter:Qing-lin Huang;Chang-fa Xiao;Xiao-yu Hu
Journal of Materials Science 2010 Volume 45( Issue 24) pp:6569-6573
Publication Date(Web):2010 December
DOI:10.1007/s10853-010-4475-7
Hydrophobic poly(tetrafluoroethylene) (PTFE) flat-sheet membranes were prepared by a novel method with polyvinyl alcohol (PVA) as membrane carrier. Factors affecting PTFE membrane pore structure and mechanical properties such as sintering temperature, sintering state, and the simulate model were investigated. Results show that it was better to form pore structure at the first sintering stage. Morphologies of membranes were observed by scanning electronic microscopy (SEM). Membrane microvoids among the fibrils net nodes were loose by fixed setting sintering while compact by relax setting sintering. Chemical constitution and thermal stability of PTFE/PVA blend membrane after sintering (m-PTFE) and PTFE membrane were investigated, and no obvious difference in chemical constitution could be found between m-PTFE and PTFE membranes. The m-PTFE membranes obtained are still strong hydrophobic by the determination of contact angle to water.
Co-reporter:Zhao-hui Jiang;Chang-fa Xiao 肖长发;Xue Wang
Chinese Journal of Polymer Science 2010 Volume 28( Issue 5) pp:721-729
Publication Date(Web):2010 September
DOI:10.1007/s10118-010-9115-9
The asymmetric polyamide-6 (PA6) membranes were prepared by thermally induced phase separation. From the scanning electron microscopy (SEM) images, it is observed that with the increase of silicon dioxide (SiO2) content the structure of obtained membranes gradually varied from cellular structure to large ball-shaped cluster aggregates. Subsequently, with the addition of SiO2, pure water flux increased first and then decreased, while rejection showed the opposite trend. Besides, raising the coagulation bath temperature was favorable to increase pure water flux. Consequently, different membrane morphologies and performance were obtained by changing SiO2 content and coagulation bath temperature.
Co-reporter:CF Xiao;XM Tao;Sarah MY Leung;Keith WY Kwok
Polymer International 2006 Volume 55(Issue 1) pp:
Publication Date(Web):9 NOV 2005
DOI:10.1002/pi.1925
Structural characteristics of polypyrrole (PPy)-coated polycaprolactam (PA6) fiber composites prepared by chemical vapor deposition, in the presence of ferric chloride as the oxidizing agent, were investigated. A multi-layered coating structure was observed by transmission electron microscopy (TEM), where a compact and denser layer existed between the PPy and PA6 fibers with two diffused layers on each side of the denser layer. The compact layer had a thickness of 200–300 nm. The experimental results show that there was no chemical interaction between PPy and PA6 in the PPy-coated PA6 fibers. However, there was a stronger interaction between PPy and PA6 molecules in the interphase of PPy-coated PA6 fiber after heat treatment at elevated temperature. The surface morphology of PPy-coated PA6 fibers changed with the application of different processing treatments, e.g. swelling and heat treatment. Copyright © 2005 Society of Chemical Industry
Co-reporter:Guangxia Jia;Shulin An;Yuanrong Ding
Journal of Applied Polymer Science 2006 Volume 100(Issue 4) pp:3353-3357
Publication Date(Web):27 FEB 2006
DOI:10.1002/app.23623
Through the addition of N-hydroxymethyl acrylamide as a potential crosslinker, water-absorptive blend fibers of copoly(acrylic acid–acrylamide) and poly(vinyl alcohol) with three-dimensional network structures were prepared with heat-crosslinking technology after fiber formation. Fourier transform infrared, scanning electron microscopy, dynamic mechanical analysis, and thermogravimetry were used to analyze the structures and properties of the fibers. The tensile behavior and absorbent capacities of the fibers were also studied. The results showed that there were lots of chemical crosslinking points in the fibers, the compatibility of copoly(acrylic acid–acrylamide) and poly(vinyl alcohol) was perfect, and the tensile properties of the fibers could be improved effectively through stretching in a vapor bath. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3353–3357, 2006
Co-reporter:Y. Feng;C. F. Xiao
Journal of Applied Polymer Science 2006 Volume 101(Issue 3) pp:1248-1251
Publication Date(Web):14 APR 2006
DOI:10.1002/app.22798
By adding hydroethyl methacrylate as potential crosslinker, the butyl methacrylate-lauryl methacrylate copolymeric (CPMA) fibers with oil-absorptive function were prepared using heat crosslinking technology after spinning. The effect of monomer feed ratio showed that by controlling the monomer ratio, crosslinker concentration, and crosslinking conditions, the maximum absorbencies of prepared fibers to different oil were 8 g (kerosene)/g (fiber), 15 g (toluene)/g (fiber), and 34.75 g (chloroform)/g (fiber). The structures of fibers were characterized by FTIR, DSC, and SEM. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1248–1251, 2006
Co-reporter:Xin Jin;Guangxia Jia;Shulin An
Journal of Applied Polymer Science 2006 Volume 102(Issue 5) pp:4144-4148
Publication Date(Web):28 SEP 2006
DOI:10.1002/app.24251
In the case of the electrically conductive master batch (ECMB) for fibers application, higher filler content required to produce adequate conductivity can be accompanied by a reduction in spinnability and mechanical property of final fibers. To minimize these problems, ECMB with the character of lower percolation threshold was designed in this article. Carbon black (CB) was treated by titanate coupling agent. Polymer blend poly(ethylene terephthalate) (PET)/polyethylene(PE) was used as matrix instead of individual polymer matrix. The effects of titanate coupling agent treatment and the composition of polymer blend on the properties of ECMB have been discussed. FTIR and laser particle size distribution analyzer were employed to study the CB. Solubility tests and positive temperature effect peak were used to verify the distribution of CB in the polymer blend. These results showed that CB treated with 2 wt % titanate coupling agent and PET/PE polymer blend with the weight ratio of 60/40 appear to be an effective way to design the ECMB with a low percolation threshold. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4144–4148, 2006
Co-reporter:Xin Jin;Yongyue Wang;Guangxia Jia;Shulin An
Journal of Applied Polymer Science 2006 Volume 102(Issue 3) pp:2685-2691
Publication Date(Web):23 AUG 2006
DOI:10.1002/app.24095
A new coating method based on dissolution (the dissolving-coating method) was designed to prepare carbon black–coated electrically conductive polyester fibers. The effects of the composition of the coating mixture on the volume resistivity of the fibers were investigated. The mechanical properties and conductive permanence of the coated fibers were studied. The coated fibers prepared by the dissolving-coating method had the characteristics of lower volume resistivity (9.6 × 100 Ω cm) and permanent conductivity. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2685–2691, 2006
Co-reporter:Meitian Liu, Changfa Xiao, Xiaoyu Hu
Desalination (16 July 2012) Volume 298() pp:59-66
Publication Date(Web):16 July 2012
DOI:10.1016/j.desal.2012.05.002
Polyurethane-based hollow fiber membrane was prepared by melt-spinning method. The object of this research was to study the fouling mechanism of this kind of membrane in microfiltration. Three materials (CaCO3, sodium alginate and humic acid) which could induce typical fouling were used as foulants. Results showed that cake layer formation by CaCO3 suspension was easier to be removed by backwashing; the difference between fouling mechanism of sodium alginate and humic acid was that the flux lost caused by humic acid was irreversible by backwashing for its hydrophobicity. Based on experimental data, an empirical formula for fouling mechanism was supplemented to improve the fitting result accuracy of the microfiltration processes of polyurethane-based membrane.Highlights► Polyurethane-based hollow fiber membrane was prepared by melt-spinning method. ► Membrane fouling mechanism in surface water treatment was discussed. ► Inorganic matter formed cake layer and was easier to be removed by backwashing. ► The hydrophobicity of organic foulants restrained the lost water flux to recover. ► An empirical formula was supplemented based on the experimental data.
Co-reporter:Qinglin Huang, Changfa Xiao, Xiaoyu Hu and Shulin An
Journal of Materials Chemistry A 2011 - vol. 21(Issue 41) pp:NaN16516-16516
Publication Date(Web):2011/09/01
DOI:10.1039/C1JM12618K
Poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) hollow fiber membranes have been fabricated for the first time via the melt spinning method. Dioctyl phthalate (DOP) as the diluent and a composite powder (composed of soluble and insoluble particles) as the pore-creating agent were used in this study. The addition of the composite powder brought about a dissolved pore structure and interfacial microvoids (IFMs) in the membrane. The membrane’s corresponding microfiltration performance was characterized in terms of pure water flux, a mechanical strength test, a mean pore size measurement and morphology observations by a field emission scanning electron microscope (FESEM). The results show that the FEP hollow fiber membrane was a kind of homogeneous membrane, with mean pore sizes ranging from 0.4 to 1 μm. The increase of the composite powder addition and the stretching process brought about an obvious enhancement of the pure water flux and porosity. Compared with the available commercial PTFE hollow tube membranes, the smaller size of the FEP hollow fiber membrane provides a higher filled density in the membrane modules. Moreover, the smaller thickness of the membrane improves membrane permeability.