Microcellular foaming of poly(phenylene sulfide) (PPS) and its glass–fiber (GF) reinforced composites using supercritical CO₂ as a blowing agent presents a promising approach to produce novel cellular materials with tailored microstructures. This study investigated the effects of the material composition and process conditions on the foaming behaviors and final morphologies of the microcellular foamed PPS and PPS/GF composites. The rheological and thermal properties as well as the saturation and desorption behaviors of CO₂ in the pure PPS and PPS/GF composites were also detailedly discussed. The results show that microcellular foams with various relative densities, cell sizes, cell-size distributions, and cell densities can be attained by tailoring the fiber content and key process parameters. At low foaming temperatures below the cold crystallization temperature, the microcellular foamed PPS and PPS/GF composites both present a unimodal cell-size distribution. At elevated temperatures, the generated crystalline superstructures including spherulites in the polymer matrix and transcrystals around the GF will cause a secondary heterogeneous cell nucleation. This leads to the observations of bimodal and trimodal cell-size distributions in the pure PPS and the PPS/GF composites, respectively. The mechanisms for the solid-state foaming behaviors of pure PPS and PPS/GF composites have been illustrated by establishing theoretical models. POLYM. COMPOS., 37:2527–2540, 2016. © 2015 Society of Plastics Engineers

Foamed polylactide (PLA), PLA–PBAT (poly (butylene adipate-co-terphathalate)) blend and their composites with CaCO₃ were prepared in a batch process using supercritical carbon dioxide (CO₂) at 12 MPa and 45°C. The solubility of CO₂ and its diffusion patterns in different PLA samples was investigated. PLA systems had a relatively high CO₂ solubility related to the carboxyl groups. CO₂ desorption behaviors in PLA systems first followed the Fickian diffusion mechanism in short time and then decreased slowly to a plateau. The addition of both PBAT and CaCO₃ into PLA impeded the desorption of CO₂. In the presence of second phase PBAT, nanoparticles CaCO₃ and dissolved CO₂, the PLA crystallization behavior investigated by DSC technique was greatly changed. As the desorption time increased, the gas induced crystallinity slightly decreased in consequence of less CO₂ content in each system and thus less plasticization effect. The cell morphology of foamed PLA and PLA composites showed interesting microstructure patterns. The prepared pure PLA foam exhibits a typical bimodal structure because of the foaming in both the amorphous and crystalline zones. With PBAT and CaCO₃ into PLA, the composite foam presented significant increase in cell uniformity and cell density. With less CO₂ content in each PLA sample, the cell structure showed interesting variation. Pure PLA foam presented transition from bimodal structure to more uniform cell structure with decreased cell density. In contract, PLA–PBAT foam show unfoamed regions because of none CO₂ left in the separated PBAT phase. Copyright © 2016 John Wiley & Sons, Ltd.

In this study, several asymmetric poly(L-lactide)/poly(D-lactide) (PLLA/PDLA) blends were prepared by adding small amounts of PDLA with different structures into linear PLLA matrix. The effect of PDLA on rheological behavior, crystallization behavior, nucleation efficiency and spherulite growth of PLLA was investigated. Rheological results indicated that PLLA/PDLA blends showed solid-like viscoelastic behavior at low temperature (<200°C), and the cross-linking density of PLLA/PDLA melt at 180°C followed the order: PLLA/6PDLA > PLLA/L-PDLA > PLLA/3PDLA > PLLA/4PDLA. No-isotherm and isotherm crystallization results indicated that the crystallization capacity of PLLA/PDLA blends was strongly related to the PDLA structure, crystallization temperature and thermal treatment temperature. Furthermore, the dimension of crystal growth during isotherm crystallization presented the obvious dependent on the PDLA structure. The nucleation efficiency of sc-crystallites in the blends and spherulite density during isothermal crystallization were also studied. Nucleation efficiency of sc-crystallites in the PLLA/S-PDLA blends showed the obvious dependent on thermal treatment temperature with respect to PLLA/L-PDLA, and nucleation efficiency sc-crystallites in the PLLA/S-PDLA blends first decreased and then increased as the thermal treatment temperature increased. Spherulite density of PLLA/PDLA blends was also related to thermal treatment temperature and the PDLA structure. This study has discussed the temperature dependence of the stereocomplex networks between PLLA and PDLA with different structure, and then its consequential influence on rheology and crystallization capacity of PLLA, which would provide the theoretical direction for PLA processing. Copyright © 2016 John Wiley & Sons, Ltd.

Two polyarylaminophosphazenes, poly[bis(phenylamino)phosphazene] (PBAP) and poly[bis(p-trifluoroethoxyphenylamino)phosphazene] (PBTAP), were successfully synthesized by ring-opening polymerizations and nucleophilic substitution reactions. Their chemical structures, thermal properties, and surface properties were investigated by NMR, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and water contact angles (WCA). The results indicate that the glass-transition temperature (T_g), thermal stability, and WCAs of PBAP and PBTAP presented obviously differences; this suggested that PBTAP possessed the lower T_g and higher contact angle than PBAP. This was attributed to the influence of trifluoroethoxy at the para position of aniline. TGA measurements indicated that PBAP possessed a higher thermal stability than PBTAP; this was attributed to the strong electron-withdrawing influence of the trifluoroethoxy. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015, 132, 42542.

In this study, we mainly investigate the solid-state foaming of polyether ether ketone (PEEK) with different crystallinities using supercritical CO₂ as a physical blowing agent. The gaseous mass-transfer and thermophysical behaviors were studied. By altering the parameters of the foaming process, microcellular foams with different cell morphologies were prepared. The effect of crystallization on the cell morphology was also investigated in detail. The results indicate that the crystallization restricts gas diffusion in the material, and the thermophysical behaviors of the saturated PEEK sample with low crystallinity presents two cold crystallization peaks. The cell density decreases and the cell size increases as the saturation pressure increases. The cell density of the microcellular foams prepared under 20 MPa is 1.23 × 10¹⁰ cells/cm³, which is almost 10 times compares to that under 8 MPa. The cell size increases as the foaming time extends or the foaming temperature increases. It is interesting that the cell morphology with a bimodal cell-size distribution is generated when the samples are foamed at temperatures higher than 320°C for a sufficient time. Additionally, nanocellular foams can be obtained from a highly crystallized PEEK after the decrystallization process. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015, 132, 42576.

Microcellular foaming of poly(phenylene sulfide)/poly(ether sulfones) (PPS/PES) blends presents a promising approach to produce high-performance cellular materials with tailored microstructures and enhanced properties. This study investigated the effects of multiphase blend composition and process conditions on the foaming behaviors and final cellular morphology, as well as the dynamic mechanical properties of the solid and microcellular foamed PPS/PES blends. The microcellular materials were prepared via a batch-foam processing, using the environment-friendly supercritical CO₂ (scCO₂) as a blowing agent. The saturation and desorption behaviors of CO₂ in PPS/PES blends for various blend ratios (10 : 0, 8 : 2, 6 : 4, 5 : 5, 4 : 6, 2 : 8, and 0 : 10) were also elaborately discussed. The experimental results indicated that the foaming behaviors of PPS/PES blends are closely related to the blend morphology, crystallinity, and the mass-transfer rate of the CO₂ in each polymer phase. The mechanisms for the foaming behaviors of PPS/PES blends have been illustrated by establishing theoretical models. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015, 132, 42634.