•CH4 content in excess of 98% was achieved from microbial electrolysis cell and anaerobic digestion coupled process.•COD removal rate was increased 3.0 times and carbon recovery was increased by 56.2%.•Reactor made of stainless steel was used for anaerobic digestion as well as the MEC cathode for H2 gas evolution.Production of upgraded biogas is required to remove as much carbon dioxide as possible. It was found that by coupling microbial electrolysis cell (MEC) and anaerobic digestion (AD) in a single-chamber, barrel-shape stainless steel reactor, compared with common anaerobic digestion (control), CH4 content in excess of 98% was achieved and CH4 yield was increased 2.3 times. Meanwhile, the COD removal rate was tripled and carbon recovery was increased by 56.2%. In this new process, unwanted CO2 was in situ converted into CH4 on anode by the dominant microbes, hydrogenotrophic electromethanogens (e.g. Methanospirillum). These microbes could utilize hydrogen gas generated at the inner surface of stainless steel reactor, which itself served as cathode of MEC through small voltage addition (1.0 V). The overall energy efficiency was 66.7%.

The anaerobic digestion (AD) and microbial electrolysis cell (MEC) coupled system has been proved to be a promising process for biomethane production. In this paper, it was found that by co-cultivating Geobacter with Methanosarcina in an AD–MEC coupled system, methane yield was further increased by 24.1%, achieving to 360.2 mL/g-COD, which was comparable to the theoretical methane yield of an anaerobic digester. With the presence of Geobacter, the maximum chemical oxygen demand (COD) removal rate (216.8 mg COD/(L·hr)) and current density (304.3 A/m3) were both increased by 1.3 and 1.8 fold compared to the previous study without Geobacter, resulting in overall energy efficiency reaching up to 74.6%. Community analysis demonstrated that Geobacter and Methanosarcina could coexist together in the biofilm, and the electrochemical activities of both were confirmed by cyclic voltammetry. Our study observed that the carbon dioxide content in total gas generated from the AD reactor with Geobacter was only half of that generated from the same reactor without Geobacter, suggesting that Methanosarcina may obtain the electron transferred from Geobacter for the reduction of carbon dioxide to methane. Taken together, Geobacter not only can improve the performance of the MEC system, but also can enhance methane production.Download high-res image (87KB)Download full-size image