Co-reporter:Baofa Cheng, Xiangmei Li, Jianwei Hao, Rongjie Yang
Polymer Degradation and Stability 2016 Volume 129() pp:47-55
Publication Date(Web):July 2016
DOI:10.1016/j.polymdegradstab.2016.03.027
Polycarbonate (PC) is flame retarded by polyphenylsilsesquioxane (PPSQ) with a ladder structure. The flame retardant mechanism of PC/PPSQ composite between the gas phase and condensed phase is investigated using a thermo-gravimetric analyzer coupled with Fourier transform infrared spectrometry (TG-FTIR), pyrolysis/gas chromatography and mass spectrometry (Py–GC/MS), cone calorimeter and scanning electron microscope-energy disperse spectroscopy (SEM-EDS). TG-FTIR results indicate that the thermal stability of the PC/PPSQ composite is marginally better than that of PC, and evolving gaseous products during the pyrolysis and infrared analysis, such as CO2, ester groups, aromatic components and isopropyl groups, are found. Py–GC/MS results show that higher concentrations of micromolecule gas products are released from the PC/PPSQ composite, which is beneficial for creating an intumescent char layer. Cone calorimeter tests and temperature variations of the top and bottom char layers indicate that the PC/PPSQ composite and the char layer have a good heat insulation effect. The results of char residues from FTIR indicate that SiO2 is composed of fumed silica which is attached to the internal surface char, white SiO2 is exposed to outside when the char is burned broken and the condensed phase of top char is composed of Si–O–Si and Si–C. The main structure of the bottom char is inorganic carbon. The SEM-EDS analysis indicates that the condensed phase of the char residue structure is composed of three elements, C, O and Si, the content of O and Si is much higher than C.
Co-reporter:Baofa Cheng;Jianwei Hao ;Rongjie Yang
Journal of Applied Polymer Science 2016 Volume 133( Issue 27) pp:
Publication Date(Web):
DOI:10.1002/app.43638
ABSTRACT
Polycarbonate (PC)/ultrafine polyhedral oligomeric octaphenyl silsesquioxane (OPS) composites were prepared by melt mixing method. The morphology and rheological behavior of PC/ultrafine OPS composites were investigated by scanning electron microscopy (SEM) melt indexer, high pressure capillary rheometer, and strain-controlled rheometer. The SEM results show that ultrafine OPS is dispersed in PC as the size of submicron and has a good dispersion in PC matrix, and a certain extent compatibility between PC and ultrafine OPS is found. OPS aggregation is found through the cross section at high ultrafine OPS content. The results of melt flow index (MFI) and capillary rheometer indicate that ultrafine OPS can effectively decrease the apparent viscosity and improve the flow property and processability of PC matrix as a lubricant. The oscillatory rheological analysis indicates that the storage modulus increases with increasing OPS content, and the appeared platform of storage modulus exhibits the solid-like behavior and the formation of three-dimensional network in the composites. The complex viscosity of PC/OPS composite shows a quasi-Newtonian regime at low OPS content and a typical shear-thinning behavior at high OPS content. The Cole–Cole, Han, and van Gurp plots show that ultrafine OPS particle is compatible with PC at low content (≤3 wt %), and interaction between particle and particle is the major factor when OPS at high content (≥6 wt %). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 43638.
Co-reporter:Cunwei Zhang;Rongjie Yang;Yanhua Lan
Colloid and Polymer Science 2016 Volume 294( Issue 7) pp:1153-1163
Publication Date(Web):2016 July
DOI:10.1007/s00396-016-3872-0
Preparation of polystyrene nanocomposites containing flame retardants is difficult to achieve in one step by suspension polymerization. Styrene suspension polymerization was studied to determine the effects of the flame retardant on the polymerization process and properties of polystyrene beads. Triphenyl phosphate (TPP) was used in this work, which can dissolve completely in styrene monomers. The results showed that TPP were nanosized spherical particles, distributed homogenously and uniformly in a polystyrene (PS) matrix, and the formation mechanism of TPP nanoparticles was also investigated. In addition, the effects of TPP on the styrene polymerization process were investigated. With TPP amount increasing, the polymerization time increased significantly; molecular weight of PS nanocomposites also decreased and molecular weight distribution became wide; the particle size distribution (PSD) of the PS nanocomposites became wider than pure PS slightly as the particle size decreased. PS/TPP nanocomposites obtained good flame retardance because of nanodispersed TPP particles in its matrix. In a word, the suspension polymerization method provides a facile approach to prepare PS/TPP nanocomposites with better properties.
Co-reporter:Cun-wei Zhang;Rong-jie Yang;Xiang-mei Li 李向梅
Chinese Journal of Polymer Science 2016 Volume 34( Issue 6) pp:688-696
Publication Date(Web):2016 June
DOI:10.1007/s10118-016-1791-7
Polystyrene (PS)/triphenyl phosphate (TPP) composites were prepared by both suspension polymerization and melt extrusion, and a comparative study of the flame retardance and mechanical properties was carried out. The results showed that suspension polymerization was a better technique than melt extrusion for obtaining good dispersity of the PS/TPP composite. The TPP nanoparticles, which were approximately 50 nm in size, were homogenously and uniformly dispersed in the PS matrix by suspension polymerization in one-step. However, the PS/TPP composite was partially agglomerated, exhibiting irregularly shaped micron-scale particles as a result of melt extrusion. In contrast to the melt extrusion, the limited oxygen index (LOI) of the PS/TPP nanocomposite by suspension polymerization increased to 22.6% from 21.8%, and time to ignition (TTI) increased by 12.3%, the peak heat release rate (PHRR) decreased by 8.5%, and the total heat release (THR) decreased by 11.0%. The mechanical properties of the PS/TPP nanocomposite by suspension polymerization also increased. The tensile strength, elongation at break, and flexural strength increased by 36.4%, 8.5%, and 108%, respectively.
Co-reporter:Wenchao Zhang, Xiangmei Li, Rongjie Yang
Polymer Degradation and Stability 2014 Volume 99() pp:118-126
Publication Date(Web):January 2014
DOI:10.1016/j.polymdegradstab.2013.11.015
The DOPO-POSS (polyhedral oligomeric silsesquioxane containing DOPO) and OPS/DOPO (octaphenyl polyhedral oligomeric silsesquioxane/DOPO) are used to flame retard the TGDDM/DDS (tetraglycidyl diamino diphenyl methane/4,4′-diaminodiphenylsulphone) resins. The blowing-out effect can be detected during the UL-94 tests of them. The LOI and UL-94 results indicate that DOPO-POSS or OPS/DOPO could make the LOI values of TGDDM/DDS resins greater than 34% and the UL-94 test reach V-0 rating. When keeping the same content of Si and P elements in the epoxy resins, the OPS/DOPO shows better flame retardancy and make the epoxy resins have better blowing-out intensity. The condensed phase and the gas products of TGDDM/DDS resins with DOPO-POSS and OPS/DOPO are investigated by the TGA, TGA–FTIR, SEM, FTIR and XPS. In the gas phase, DOPO-POSS and OPS/DOPO have negligible action on the gaseous product species of TGDDM/DDS resins. However, in the condensed phase, quite different performance of DOPO-POSS and OPS/DOPO can be observed. The good flame retardancy of the OPS/DOPO on the TGDDM/DDS resins is attributed to the matching between the melt viscosity and fast swelling, accumulation of the pyrolytic gases in the condensed phase, and fast and firm charring. Furthermore, the superabundant C–O-R structure in the condensed phase may be origin of the melt viscosity matching with melt swelling, and firm char during combustion.
Co-reporter:Yinping Deng;Zhiyuan Zhang;Yongjie Yang
Journal of Applied Polymer Science 2014 Volume 131( Issue 17) pp:
Publication Date(Web):
DOI:10.1002/app.40704
ABSTRACT
The thermal degradation of acrylonitrile-butadiene-styrene (ABS) added ammonia polyphosphate (APP) or APP/montmorillonite (MMT) nanocomposite was studied. The whole degradation progress of ABS could be regarded as the combination of the thermal degradation of polystyrene (PS) and polybutadiene (PB). The PB influences the formation of char while PS influences the maximum mass loss rate and its decomposition temperature. APP or APP/MMT nanocomposite could decrease the maximum mass loss rate and promotes the formation of char. A SiO2 network was formed on the char surface of the ABS-APP/MMT composite which could improve the strength of the char and flame retardancy of ABS. It was found that when APP/MMT mixture or APP/MMT nanocomposite are added to ABS, NH3 (the gas product of APP) was buried in the residue and released until full degradation of ABS. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 40704.
Co-reporter:Baofa Cheng;Wenchao Zhang;Rongjie Yang
Journal of Applied Polymer Science 2014 Volume 131( Issue 4) pp:
Publication Date(Web):
DOI:10.1002/app.39892
ABSTRACT
Polyhedral oligomeric octaphenyl silsesquioxane (OPS) and polyhedral oligomeric silsesquioxane containing 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO-POSS) with polycarbonate (PC) were each prepared by twin screw extrusion. Their flammability was studied by cone calorimetry under different heat fluxes (35 and 50 kW/m2). In the cone calorimeter testing, thermocouples were used to measure the temperature at the top and bottom of the composites. Compared to the DOPO-POSS/PC composite, the char layer of the OPS/PC composite is better for preventing heat transfer, the temperature change indicates that OPS/PC composite has a longer period of char formation, and the organization of their char materials are different. The DOPO-POSS/PC composite has a harder char layer than the OPS/PC composite, but the OPS/PC composite char layer is more compact. The char layer macrostructure was studied with scanning electron microscopy (SEM) and EDS, which indicated that there are many bubbles and pores in the DOPO-POSS/PC composite. EDS showed that there was some Si content in the exterior and interior char for the DOPO-POSS/PC composite; there is a greater Si content in the exterior OPS/PC char residue than in the interior. The storage modulus of OPS/PC composite was higher than the PC control and DOPO-POSS/PC composite at low frequencies. The values of η* of the OPS/PC composite were higher than the PC control and DOPO-POSS/PC composite at low frequencies; also, the PC control exhibits a quasi-Newtonian regime, but the OPS/PC and DOPO-POSS/PC composites exhibit typical shear-thinning behavior. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 39892.
Co-reporter:Haibo Fan, Xiangmei Li, Yanlin Liu, Rongjie Yang
Polymer Degradation and Stability 2013 Volume 98(Issue 1) pp:281-287
Publication Date(Web):January 2013
DOI:10.1016/j.polymdegradstab.2012.09.015
Polyhedral oligomeric octa(propargylaminophenyl)silsesquioxane (OPAPS) was synthesized and the pressed OPAPS thermally cured with a controlled temperature program. The OPAPS and its cured products were characterized by DSC, FT-IR, XRD, SEM and TGA. TG–MS was used to detect the decomposition products of OPAPS and its cured products with increasing temperature in an inert atmosphere. Curing of OPAPS commenced around 170 °C and was completed by 250 °C. The possible thermal curing mechanism of the OPAPS involved five- and six-membered rings which contained conjugated diene bonds connected with secondary amine. The thermal degradation of the OPAPS and the cured product differed: Alkyne, methyl, secondary amine and phenyl groups were seen in the OPAPS degradation products while five- or six-membered rings and phenyl groups were generated from the cured product. The thermal-oxidative degradation of the OPAPS involved three steps while only two were involved for the cured product.
Co-reporter:Wenchao Zhang, Xiangmei Li, Yunyun Jiang, Rongjie Yang
Polymer Degradation and Stability 2013 Volume 98(Issue 1) pp:246-254
Publication Date(Web):January 2013
DOI:10.1016/j.polymdegradstab.2012.10.005
Cage-type octaphenyl silsesquioxane (OPS) and ladder-type polyphenyl silsesquioxane (PPSQ) have been used as flame-retardants in epoxy resins (EPs) in the presence and absence of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO). The flame retardancy of these EPs have been tested by the LOI and UL-94 standard tests, and details of fire behaviors, such as TTI, HRR, p-HRR, THR, COPR, and CO2PR, have been tested using a cone calorimeter. The results have shown that OPS has distinctly different effects on the flame retardancy of EPs compared to those of PPSQ. In the UL-94 test, the flame-retarded EP with OPS showed a weak blowing-out effect, but the flame-retarded EP with PPSQ did not; further, the flame-retarded EP with DOPO/OPS showed a significant blowing-out effect, but the flame-retarded EP with DOPO/PPSQ did not. According to the cone tests, addition of PPSQ to EPs, with or without DOPO, causes higher p-HRR; on the contrary, the addition of OPS to EPs leads to lower p-HRR compared to that of the neat EP. The thermal stability of these EPs has been investigated by TGA. The morphology of the chars after the cone tests has been investigated by visual observation, SEM, and XPS. Observation of the chars suggested that OPS can assist the EP, especially the EP with DOPO, to form stronger and denser chars than PPSQ, although PPSQ with a ladder structure has higher thermal stability than that of cage-type OPS. It was also observed that the Si concentration in the interior chars from the EPs with PPSQ was higher than that in those from the EPs with OPS. It is supposed that in the composites of EP or EP/DOPO, slow charring of PPSQ cannot match the intumescent and charring process of the EPs during combustion, but OPS can. This may explain why OPS exhibits significantly different flame retardancy on the EPs compared to PPSQ.
Co-reporter:Haibo Fan;Yanlin Liu ;Rongjie Yang
Journal of Applied Polymer Science 2013 Volume 128( Issue 6) pp:4361-4367
Publication Date(Web):
DOI:10.1002/app.38690
Abstract
Polyhedral oligomeric octa(propargylaminophenyl)silsesquioxane (OPAPS) was used to prepare composite resins with prepolyarylacetylene (prePAA). The curing and thermal behaviors of the PAA/OPAPS composites were studied through Fourier-transform infrared (FTIR), X-ray diffraction (XRD), differential scanning calorimetric (DSC), thermogravimetric (TGA), and scanning electron microscopic (SEM) analysis and by direct observation. The morphologies of the PAA/OPAPS resins proved that there was good compatibility between PAA and OPAPS. FTIR analysis indicated formation of a conjugated diene and aromatic ring groups in the thermal curing process of the resins. DSC analysis implied that the addition of OPAPS to prePAA could decrease the exothermic heat and widen the temperature range in the curing process of prePAA. According to TGA analysis, a 10 wt % addition of OPAPS to PAA can maintain the thermal stability of PAA in N2 atmosphere and somewhat enhance the thermal-oxidative stability. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013
Co-reporter:Lamei Li;Rongjie Yang
Journal of Applied Polymer Science 2012 Volume 124( Issue 5) pp:3807-3814
Publication Date(Web):
DOI:10.1002/app.35443
Abstract
Composites of ultrafine polyhedral oligomeric octaphenyl silsesquioxane (OPS) and polycarbonate (PC) were prepared by melt blending. The mechanical and thermal properties of the composites were characterized by tensile and flexural tests, impact test, differential scanning calorimeter (DSC), dynamic mechanical analysis (DMA), and thermal gravimetric analysis (TGA). Rheological properties of these melts were tested by torque rheometer. The flame retardancy of the composites was tested by limiting oxygen index (LOI), the vertical burning (UL-94), and cone calorimeter test. The char residue was characterized by scanning electron microscope (SEM) and ATR-FTIR spectrum. Furthermore, the dispersion of OPS particles in the PC matrix was evidenced by SEM. The results indicate that the glass transition temperatures (Tg) and torque of the composites decrease with increasing OPS loading. The onset decomposition temperatures of composites are lower than that of PC. The LOI value and UL-94 rating of the PC/OPS composites increase with increasing loading of OPS. When OPS loading reaches 6 wt %, the LOI value is 33.8%, UL-94 (1.6 mm) V-0 rating is obtained, and peak heat release rate (PHRR) decreases from 570 to 292 kJ m−2. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012