Monodisperse bimetallic Pd–Cu nanoparticles with controllable size and composition were synthesized by a one-step multiphase ethylene glycol (EG) method. Adjusting the stoichiometric ratio of the Pd and Cu precursors afforded nanoparticles with different compositions, such as Pd₈₅–Cu₁₅, Pd₅₆–Cu₄₄, and Pd₃₉–Cu₆₁. The nanoparticles were separated from the solution mixture by extraction with non-polar solvents, such as n-hexane. Monodisperse bimetallic Pd–Cu nanoparticles with narrow size-distribution were obtained without the need for a size-selection process. Capping ligands that were bound to the surface of the particles were removed through heat treatment when the as-prepared nanoparticles were loaded onto a Vulcan XC-72 carbon support. Supported bimetallic Pd–Cu nanoparticles showed enhanced electrocatalytic activity towards methanol oxidation compared with supported Pd nanoparticles that were fabricated according to the same EG method. For a bimetallic Pd–Cu catalyst that contained 15 % Cu, the activity was even comparable to the state-of-the-art commercially available Pt/C catalysts. A STEM-HAADF study indicated that the formation of random solid-solution alloy structures in the bimetallic Pd₈₅–Cu₁₅/C catalysts played a key role in improving the electrochemical activity.

PtCo nanocatalysts have been synthesized and tested for both preferential oxidation of CO in excess H₂ (PROX) and CO oxidation in the absence of H₂ (COOX). Structural characterization and reaction results suggest that a PtCo catalyst architecture consisting of Pt nanoparticles decorated with highly dispersed CoO nanostructures is the active structure for both reactions. The highly active “CoO-on-Pt” catalysts can be prepared by reduction of as-prepared PtCo catalysts at an intermediate temperature or by reactivation of an acid-leached PtCo catalyst at a similar temperature. A comparative study of PtFe, PtCo, and PtNi catalysts reveals that interface confinement effects are dominant in all “TMO_x-on-Pt” systems (TM=Fe, Co, and Ni). However, the activity and stability in both PROX and COOX reactions for each of these catalyst systems is variable.

Sub-nanometer titania clusters have been homogeneously dispersed within double-wall carbon nantubes (DWNTs) with an inner diameter ranging from 1.0 to 1.5 nm. The confined titania exhibits a much higher activity than the titania particles attached on the outside walls of the DWNTs (the outside titania) in the epoxidation of propylene by H₂O₂. XPS, XANES and Raman spectroscopy data suggest electron transfer from titanium to the inner surfaces of the DWNTs. In contrast, no electron transfer has been observed for the outside titania. We also found that the extent of this confinement-induced electron transfer is temperature dependent. The enhanced activity of the confined titania clusters is likely attributed to their small sizes and the interaction with the DWNT surface. The synthesis method that we developed here can be readily applied to incorporation of other metal/metal oxide nanoparticles into carbon nanotubes.

Carbon nanotubes (CNTs) have been shown to modify some properties of nanomaterials and to modify chemical reactions confined inside their channels, which are formed by curved graphene layers. Here we studied ammonia synthesis over Ru as a probe reaction to understand the effect of the electron structure of CNTs on the confined metal particles and their catalytic activity. The catalyst with Ru nanoparticles dispersed almost exclusively on the exterior nanotube surface exhibits a higher activity than the CNT-confined Ru, although both have a similar metal particle size. Characterization with TEM, N₂ physisorption, H₂ chemisorption, temperature-programmed reduction, CO adsorption microcalorimetry, and first-principles calculations suggests that the outside Ru exhibits a higher electron density than the inside Ru. As a result, the dissociative adsorption of N₂, which is an electrophilic process and the rate-determining step of ammonia synthesis, is more facile over the outside Ru than that over the inside one.

A facile method has been developed for the fabrication of porous silicon carbide (SiC) by means of sintering a mixture of SiC powder and carbon pellets at a relatively lower temperature, that is, 1450 °C, in air. The pore density and the total pore volume of the resulting porous SiC could be tuned by changing the initial SiC/C weight ratio. The structure evolution and the associated property changes during the preparation were examined through X-ray diffraction, scanning electron microscopy, thermogravimetric analysis, ²⁹Si magic-angle spinning (MAS) NMR spectroscopy, and mercury-intrusion porosimetry analyses. Silica and SiO_xC_y ceramics formed in situ during the calcination process acted as binders of the porous SiC grains. The porous SiC can be used as a host for the growth of ZSM-5 zeolite crystals to form the ZSM-5/porous-SiC composite material. After loading another catalytic active component of molybdenum, a novel catalytic material, Mo-ZSM-5/porous-SiC, was obtained, which exhibited improved catalytic activity in the methane dehydroaromatization reaction.

The preparation and stabilization of nanoparticles are becoming very crucial issues in the field of so-called “nanocatalysis”. Recent developments in supramolecular self-assembled porous materials have opened a new way to get nanoparticles hosted in the channels of such materials. In this paper, a new approach towards monodisperse and thermally stable metal nanoparticles by confining them in ordered mesoporous materials is presented, and three aspects are illustrated. Firstly, the recent progress in the functional control of mesoporous materials will be briefly introduced, and the rational tuning of the textures, pore size, and pore length is demonstrated by controlling supramolecular self-assembly behavior. A novel synthesis of short-pore mesoporous materials is emphasized for their easy mass transfer in both biomolecule absorption and the facile assembly of metal nanocomposites within their pore channels. In the second part, the different routes for encapsulating monodisperse nanoparticles inside channels of porous materials are discussed, which mainly includes the ion-exchange/conventional incipient wetness impregnation, in situ encapsulation routes, organometallic methodologies, and surface functionalization schemes. A facile in situ autoreduction route is highlighted to get monodisperse metal nanoparticles with tunable sizes inside the channels of mesoporous silica. Finally, confinement of mesoporous materials is demonstrated to improve the thermal stability of monodisperse metal nanoparticles catalysts and a special emphasis will be focused on the stabilization of the metal nanoparticles with a low Tammann temperature. Several catalytic reactions concerning the catalysis of nanoparticles will be presented. These uniform nanochannels, which confine monodisperse and stable metal nanoparticles catalysts, are of great importance in the exploration of size-dependent catalytic chemistry and further understanding the nature of catalytic reactions.