As the portable device hardware has been increasing at a noticeable rate, ultrathin thermal conducting materials (TCMs) with the combination of high thermal conductivity and excellent electromagnetic interface (EMI) shielding performance, which are used to efficiently dissipate heat and minimize EMI problems generated from electronic components (such as high speed processors), are urgently needed. In this work, graphene oxide (GO) films are fabricated by direct evaporation of GO suspension under mild heating, and ultrathin graphite-like graphene films are produced by graphitizing GO films. Further investigation demonstrates that the resulting graphene film with only ≈8.4 μm in thickness not only possesses excellent EMI shielding effectiveness of ≈20 dB and high in-plane thermal conductivity of ≈1100 W m^-1 K^-1, but also shows excellent mechanical flexibility and structure integrity during bending, indicating that the graphitization of GO film could be considered as a new alternative way to produce excellent TCMs with efficient EMI shielding.

Graphene has recently gained revolutionary aspirations because of its remarkable electronic, thermal and mechanical properties. These unique properties make it promising for preparing multifunctional nanocomposites. In recent years, polymer foams based on graphene have also received increasing attention in both the scientific and industrial communities. This review presents an overview of polymer/graphene nanocomposite foams discussing the production of graphene, the polymer functionalization of graphene and different polymer/graphene foams with different properties. One of the most promising avenues is to fabricate tough and lightweight materials with superior electrical and electromagnetic interference shielding properties. Copyright © 2012 Society of Chemical Industry

Poly(ethylene-co-octene)/multiwall carbon nanotube (PEOc/MWNT) nanocomposites were prepared by a melt blending process. The MWNT's solubility and the transmission electron microscopy (TEM) observation indicated that the MWNT bonded well with a PEOc matrix. This facilitated the orientation of the MWNT when shear and extensional forces were applied to the nanocomposite melts. Microcellular PEOc/MWNT nanocomposite foams were prepared by a rising temperature process using supercritical CO₂ as the blowing agent. Various foaming times were selected to reveal the cell-structure evolution during the cell growth stage. The obvious cell opening, resulting from cell coalescence, was observed in the cell wall in the neat PEOc foams. When the MWNT was introduced, however, the MWNT tended to orient in the cell wall. Here, as a result of the strain hardening, it acted as a self-reinforcing element, protecting the cells from destruction during cell growth. Consequently, a dramatic decrease in the open cell content and a still high cell density at long foaming times were obtained in the PEOc/MWNT nanocomposite foams. The present study provides experimental evidence of the vital effects of nanoparticle orientation on cell coalescence. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers

The goal of this study is to fabricate a soft foam with high cell density and high foam expansion based on thermoplastic polyolefin (TPO), and to supply a potential candidate for soft thermoset foams. It was found that a linear polypropylene (PP)-based TPO foam exhibited very poor cell morphology because of its weak melt strength. Nanoclay was introduced into the TPO to improve its foaming behavior. The extrusion foaming experiments demonstrated that the introduction of 0.5 wt% nanoclay significantly increased the cell morphology and expansion ratio of TPO/clay nanocomposite foams due to the enhanced cell nucleation and the possible cell coalescence suppression at low temperatures. At a high nanoclay content of 2.0 wt%, the cell density and foam expansion of foams increased continuously compared with the 0.5 wt% nanoclay addition. Our study suggested that it was possible to produce soft TPO foams with a well-defined cell structure and high foam expansion using a continuous method, but that a proper PEOc content control was needed to maximize foam expansion. POLYM. ENG. SCI., 2011. ©2011 Society of Plastics Engineers.